Friday, December 3, 2021

There are several different kinds of pressure relief valves.

 

A pressure relief valve is a device typically used to safeguard equipment from internal overpressure. The varieties of pressure relief valves listed below are the most regularly utilised in the market. There are a few concepts that need be defined first before diving into the different types of Thermal Relief Valve.

Back pressure that's been applied

When the pressure relief valve is closed, it creates static back pressure at the valve's outlet.

Back pressure that's built up over time

Pressure loss at the exit of an open relief valve during discharge generates built-up back pressure. Depending on the downstream pressure in the flare header, and the flowrate of the relief valve being discharged, this pressure will vary.

When the relief valve releases back pressure, the combined impacts of imposed and built-up back pressure are present and felt.

Pressure relief valves of the past (PRVs)

Changes in back pressure have a direct impact on the pressure relief valve's operational properties. Compared to a traditional safety relief valve, which uses a built-up back pressure in addition to the superimposed back pressure to determine the opening and set pressure values, the combined back pressure affects the blowdown and re-seat pressure characteristics. It is not necessary to employ a standard pressure relief valve when the backpressure is more than 10% of the set pressure at 10% overpressure (backpressure). If the overpressure is greater than 10%, the maximum permissible built-up backpressure can be increased.

Reliability and adaptability are two advantages of using traditional relief valves. As long as the sizing is done correctly, these relief valves are highly reliable and versatile.

With these relief valves, backpressure builds up on the valve's releasing pressure, causing pressure buildup inside the protected equipment.

Balanced relief valve for a blown bellows

The incorporation of bellows reduces the impact of back pressure on the valve's operational properties. There is an equal area of bellows around the entrance orifice. Back pressure from the relief valve's discharge side is kept out of this location. The air inside the bellows-enclosed chamber is free to circulate as it pleases. As a result, the spring alone generates the opposing pressure on the incoming fluid, with no help from any kind of backpressure. The permitted back pressure for these relief valves ranges from 10% to 50% of the fixed pressure.

Corrosion danger is reduced since the bellows' discharge fluid is segregated from the spring. When the relief valve is under a lot of combined backpressure, special attention is paid to these relief valves.

The disadvantage of using bellows is that they might wear out and fail, releasing flammable or hazardous process fluids into the atmosphere when vented.

with a pilot light as a safety relief valve

In order to apply closing force to the safety valve disc, the process fluid is circulated through a relief valve valve, which is connected to a pilot valve. Consequently, the pilot valve serves as a safety device, complete with a spring, when in use. Since there is no spring in the main valve, the process fluid that flows through it acts as the main valve's operating mechanism. Generally speaking, these relief valves are used in specialised applications because the pressure drop across the inlet line of the relief valve is significant (often larger than 3 percent of the set point) or the back pressure is substantial. The highest amount of back pressure that may be endured is typically greater than 50 percent of the original pressure applied.

Pilot operated relief valves have the disadvantage of clogging the pilot valve input and outlet tubes with foreign matter, such as hydration fluid, ice, wax, and other substances.